WEBSep 17, 2001 · Examining tube mill roll tooling, setup, and maintenance. Poor tooling setup and mill alignment can be costly, especially when they result in decreased production quality and scrap. Both areas must be maintained continuously. A secret to achieving maximum roll integrity is simple, but often forgotten: Roll tooling design is based on .
WhatsApp: +86 18203695377WEBMay 9, 2021 · The pinch roll machine loed between finishing mill and cooling bed, or between the watercooling sets in the high speed rod wire production line. Its main function is to pinch steel rod smoothly through the watercooling section, or smoothly reduce the speed into the cold bed input roller table.
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WhatsApp: +86 18203695377WEBWhen the API 508 Steel Pipe Mill strip enters into the pinch roll, the pinch roll holds the strip very tightly. The main motor drives the strip to the storage while the main motor of the loop and the motor of outer loop of storage are rotating simultaneously. The resolution ratio of the above two motors is already set in the PLC panel.
WhatsApp: +86 18203695377WEBTYPES OF "TRAP" ROLLS: ROLL DESIGN TIPS When forming a bend that has a 1t or less inside radius and when "box" forming, a "coining" or "bead" pass is very effective in setting the corner. By coining the material a slight thinning will occur. However, the finished bend corner will be crisp. FIG #8: COINING PASS.
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WhatsApp: +86 18203695377WEBAug 16, 2001 · A good maintenance program, as well as rebuilds or upgrades when necessary, is essential. 6. Mill in misalignment. Tube mill misalignment, poor mill condition, and inaccurate setup account for 95 percent of all problems in tube production. Most mills should be aligned at least once a year. 7. Tooling in poor condition.
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WhatsApp: +86 18203695377WEBAC Pinch Rolls find appliion in pushing material in particular direction and are designed to deliver precision working, thus allowing movement of the material over a distance without making in them any physical changes. For efficient performance, the Pinch Roll comprises solid rolls, 2 high gear boxes as well as carbon shaft.
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WhatsApp: +86 18203695377WEBDec 9, 2019 · Rolling abnormalities can also cause roll breakage. Other reasons for roll failures include unreasonable design of rolls and the roll grooves, excessive single pass deformation, deep fire cracks, fatigue and spalling etc. Some of the important reasons for roll abnormalities and failures are described below.
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WhatsApp: +86 18203695377WEBOct 12, 2012 · On an initial pinch roll, the more you raise the lower rolls, the more pressure you add, and the closer the moment of bend gets to the initial pinch rolls (see sidebar illustration). The less pressure the pinch roll exerts and the lower the bending roll is, the farther away the moment of bend is from the initial pinch point.
WhatsApp: +86 18203695377WEBIn a rod Mill, the pinch roll is used for moving the material further when bar has left the mill stand. The main housing of Pinch roll is made from Cast iron, and fitted with EN – 9 rolls with spherical roller bearing housed in steel chocks.
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WhatsApp: +86 18203695377WEBJul 23, 2009 · The objective of this study is to develop a coiling process simulator that can be used to test suggested coiling control algorithms, and thereby improve overall coiling performance. To accomplish this, a thorough study of the pinching and coiling mechanism of the downcoiler has been carried out, and then used to derive an appropriate .
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WhatsApp: +86 18203695377WEBWeld Roll Configuration (C): This configuration of four (4) rolls, (two (2) bottoms two (2) tops), are normally found on larger tube/pipe mills from " and up, with wall thickness of .250" and above using High Frequency (HF) "coil and contact" welding. These four (4) roll weld boxes are normally very robust in design and integrity ...
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WhatsApp: +86 18203695377WEBNov 27, 2015 · If the mill rolls 800,000 tons per year, it runs at an average production rate of tons/hour. If the utilization can be improved by 1 %, the available rolling hours is 365 x 24 x =, creating extra rolling hours. At tons/hour that is an additional 10,000 tons can be rolled.
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WhatsApp: +86 18203695377WEBJan 24, 2019 · Uncoiling takes place with the help of pinch rolls. There are top pinch rolls and bottom pinch rolls, and they work in conjunction to maintain the continuity of the hot rolling process as shown in Fig. 2b. These are driven by a motorconnected bearing assembly. Failure occurred in the bottom entry pinch roll in its drive side as shown in .
WhatsApp: +86 18203695377WEBFeb 1, 2019 · The cage roll forming technology was developed aiming at improving the flexibility of conventional roll forming mill and fulfill smoother deformation of metal strips (Michitoshi et al., 2004).As shown in Fig. 2, a typical cage roll forming mill (Jiang et al., 2009) mainly consists of five sections: pinch roll unit, edgebending section, pre .
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